PORTROL 1000 / 1400 ABW

Motor-driven pintle unwinder for drums up to max. outer Ø 1000 / 1400 mm. The drum attachment is time-saving and safe due to spindle sleeves. The machine has a material accumulator, which is particularly necessary for materials that are too sensitive, and at the same time it is used to bridge short downtimes

Drum unwinder with material accumulator

Functionality

This portal-type winder is suitable as individual machine or can be used in complete processing lines. The drum attachment is time-saving and safe due to spindle sleeves.The drum is rolled to the loading place. The previously opened centre sleeve arms are then moved together to the corresponding take-over position by the operator‘s push of a button. When the drum is clamped by the centre sleeves the same move upwards in winding position. On the operating panel the drum can be turned forward and backward in manual operation. When operating in a line, the unwinder (Pay-off) is then automatically controlled. A prerequisite for this is that there is no person or object in the access area of the safety light barriers. The speed is controlled by a dancer roller or a material buffer ACUMATIC as well as optionally by the additional preset nominal value. This takes into account the corresponding high time or elapsed time resp. as well as the line speed.

This ACUMATIC is available in different types and sizes. It controls the speed of an unwinder according to the start and brake cycles and serves also as bridgeover of short standstill periods of a winding line. The ACUMATIC is particularly required for tension-sensitive materials. However, tension-sensitive materials can also be coiled directly using the additional operating mode “closed-loop torque control”.

Basic equipment

  • Solid steel profile frame to be screwed on the floor

  • Drum carried by pintles with easily exchangeable cones incl. on one-side mounted impeller and movable carrier bolts

  • Easy-to-handle and convenient drum loading with pintle arms driven by electric motor

  • The pintles move together and allow the use of very narrow spools

  • The functions lifting/lowering and tightening/releasing of the pintle arms are activated by push of a button

  • The control panel for loading of the winders is installed in the drum roll-in area (on motor side)

  • Switch cabinet implemented in the machine

  • Electrical connection via CEE coupler plug at the switch cabinet

  • Operator´s stand on the left side of the machine (pass-through direction of the winding material), optionally on the right side

  • Safety equipment required for CE (selectable systems)

Recommended equipment:

  • Speed-controlled gear motor depending on technical spezifications

  • Frictionally engaged drum driver with sleeve for easy loading of the drum without carrier bolts Consisting of two carriers for both pintle arms. Cylindric drum loading

  • ACUMATIC, material accumulator / dancer

  • Instantaneous regulation of winding drive

Technical specifications

PORTROL 1000 ABW 6197.000

Length
1530 mm
Width
2200 mm
Height
2100 mm
Weight
ca. 900 kg
Drum Ø
400 - 1000 mm
Distance between centres with cones
max. 750 mm
Drum weight
max. 900 kg
Winding drive
max. 120 min¹

PORTROL 1400 ABW 6250.000

Length
1860 mm
Width
2420 mm
Height
2500 mm
Weight
ca. 1200 kg
Drum Ø
400 - 1400 mm
Distance between centres with cones
max. 1050 mm
Drum weight
max. 2000 kg
Winding drive
max. 120 min¹

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